[Journal Article] Correspondence-Free, Function-Based Sim-to-Real Learning for Deformable Surface Control

Published in IEEE Transactions on Robotics, 2025

Are you tired of sim-to-real transfer methods demanding perfect, dense marker correspondences? What if you could learn deformation functions directly from partial, noisy 3D scans or motion capture data with missing markers? We present a novel correspondence-free, function-based sim-to-real learning method for controlling deformable freeform surfaces. Unlike traditional approaches, our method simultaneously learns a deformation function space and a confidence map to bridge the sim-to-real gap, tolerating highly imperfect real-world observations!

Pipeline

Our approach simultaneously learns a deformation function space and a confidence map – both parameterized by a neural network – to map simulated shapes to their real-world counterparts. As a result, the sim-to-real learning can be conducted by input from either a 3D scanner as point clouds (without correspondences) or a motion capture system as marker points (tolerating missed markers). The resultant sim-to-real transfer can be seamlessly integrated into a neural network-based computational pipeline for inverse kinematics and shape control.

We demonstrate the versatility and adaptability of our method on two vision devices and across four pneumatically actuated soft robots: a deformable membrane, a robotic mannequin, and two soft manipulators.

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